Merlin Burslem D3O Eco Laminated Jacket Review


This Merlin Burslem D3O Eco Laminated Jacket review delivers honest insights from six months of rigorous real-world testing across all weather conditions.

Merlin Burslem D3O Eco Laminated Jacket stands out after six months of rigorous testing across all weather conditions. This review highlights how the British-made jacket balances sustainability, protection, and style in real-world use.

Merlin Burslem is the jacket of choice for riders who value eco-conscious materials without sacrificing versatility or safety. Built with laminated recycled polyester, it carries a CE-certified AA rating and comes equipped with soft yet protective D3O armour. The result is a garment that handles unpredictable weather while maintaining a classic look both on and off the bike. The central question is whether the Merlin Burslem jacket delivers the sustainable protection riders demand or if eco-marketing overshadows genuine performance.

Merlin Burslem Design and Fit

Merlin Burslem arrives as part of the brand’s new lineup and quickly proves itself a standout. Priced at £349.99, it is available in black, sand, or green, and size large tested matched Merlin’s consistent sizing. Riders familiar with the brand will find no surprises in fit, making it straightforward to choose your usual size.

Merlin Burslem Eco-Laminated Fabric

Merlin Burslem uses a 100% recycled laminated polyester outer shell, giving the jacket its eco-laminated title. Despite being recycled, the fabric feels premium, with a soft touch that belies expectations. A fluorocarbon-free water-repellent treatment ensures riders avoid exposure to harmful forever chemicals. The environmentally conscious construction does not compromise quality, which is remarkable at this price point. With a 10,000 mm waterproofing rating, the fabric proves both tough and weather-resistant.

Merlin Burslem Armour and Protection

Merlin Burslem comes fitted with D3O LP1 Level 1 armour at the elbows and shoulders, with space for an optional back protector. Its protective design secures a CE AA certification, underlining its capability as serious rider gear. Compared to the brand’s traditional wax cotton heritage jackets, this laminated fabric offers a modern alternative with equally classic styling.

Merlin Burslem Detailing

Merlin Burslem integrates thoughtful details to elevate both look and function. Quilted shoulder panels add contrast, while branded snaps and sleeve logos reinforce identity. Adjusters at the sleeves and waist deliver a tailored fit, with smoother usability than the Velcro commonly found on other jackets. Four external pouch pockets and a taller cut make it practical for colder rides. Inside, a YKK zip, corduroy-lined collar, interior pocket, and removable 125 g thermal liner enhance comfort and flexibility for year-round use.

Merlin Burslem Belt Quirk

Merlin Burslem does include one divisive feature: a waist belt with cutouts for threading through the flap. While innovative, the belt feels slightly loose and fiddly in use, with pins catching on the inner fabric. Some riders may choose to wear the belt externally instead, avoiding the cutouts altogether. It’s not a dealbreaker, but it may test patience over time.

Merlin Burslem Verdict

Merlin Burslem D3O Eco Laminated Jacket impresses as a sustainable, protective, and stylish option at a competitive price point. Its recycled construction, waterproofing, armour, and thoughtful detailing make it a compelling choice for winter riding and beyond. Minor quirks like the belt design don’t overshadow its strengths. For riders seeking an environmentally responsible jacket with premium feel and everyday practicality, Merlin Burslem is a top contender.

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